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March 2010 Volume 2, Issue 3
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Think SHARP
OSHA's Safety and Health Achievement Recognition Program awards and exempts businesses with exemplary safety and health management systems from OSHA inspections for a period up to two years.
Qualifying businesses must participate in a comprehensive safety inspection and also have Days Away, Restricted or Transferred (DART) and Total Recordable Case (TRC) rates lower than their industry average.

Phoenix Wood Products Earns Third SHARP Renewal
Stan Redrick is safety director of Ocala's Phoenix Wood Products, one of the largest new pallet manufacturers in the Southeast. According to Redrick, it is a bad situation, when dealing with saws, nailing machines and other dangerous equipment, if you are not focused on safety as the No. 1 priority. But SHARP has helped Phoenix maintain that focus.
Redrick says the company felt it was doing a good job with safety when it first started pursuing SHARP certification. "It was a wake-up call for us to realize we were not even eligible for SHARP based on our accident frequency. Back then, a recordable accident was not that unusual. It wasn't that we ignored safety, but we didn't have our entire team on board."
It took the company several years to earn SHARP status, and Redrick says during that time and with a lot of work, safety became a priority. "Our accidents and near-misses dropped significantly, our employee-involvement increased significantly, and we saved a lot of money. Our workers' comp modifier went from a 1.0 to a .72. That's a 28% savings on workers' comp. That's not counting the savings we realized from reduced medical costs, loss time and light duty."
Workers' comp savings isn't the only number the company counts. This marks the company's third SHARP renewal. Its DART rate number also dropped from 5.1 in 2006 to 1.7 in 2008.
"We know that safety starts at the top. Once our managers were seen taking the safety lead, our employees proved that they could change their behavior towards safety. Our success is based on a strong safety commitment throughout the organization, from top management to line supervisors demonstrating and reinforcing our safety vision and goals."
Amphenol Sine Systems Receives SHARP Renewal
Amphenol Sine Systems, an electronic connector manufacturer located in Lake Wales, recently earned its third SHARP renewal. The company is focused on connecting its 60 employees to a positive safety environment. "Safety is my No. 1 issue and priority," says Jeff Herman, HR/environmental, health and safety manager. "A good safety-management program benefits the employees and the company."
In 1993, Amphenol Sine Systems was referred to the consultation program by an OSHA inspector. The company was experiencing a higher incident rate and wanted to identify root causes of the incidents as well as processes that could prevent future occurrences. "Eliminating accidents at the source, specifically through ergonomic assessments and improvements," was a priority says Herman.
Today, the company is SHARP-certified, and the award has provided positive benefits. "SHARP has added value to our marketing and sales efforts as well as enhanced the morale and attitude toward safety that we have been working to promote."
Safety is an essential part of the company's business culture. "The facility is very proactive about workplace safety and health. Each employee takes pride in a safe work environment with the goal of zero injuries and illnesses. Our company motto is Think Safety, Act Safely, and Stay SHARP!" Last year, the company met its goal and reported zero incidents.
This safety success is appreciated by others. In 2005, the company was recognized by Occupational Hazards magazine as one of "America's Safest Companies." The company also increased its focus on environmental issues by eliminating certain chemicals, switching to environmentally-friendly products, and recycling. The U.S. Environmental Protection Agency reduced the company's generator status from "Large Quantity Generator" in 1993 to "Non-Handler" in 2001.
What's Wrong With This Picture?
Photographs are a learning tool of how accidents can be prevented. Thank you to Trish Ready, our "What's Wrong With This Picture" USF SafetyFlorida contributor for March.

Violations
1. 29 CFR 1910.134(k)(5)(ii) By improperly donning the respirator, the mason has demonstrated a deficiency in his knowledge of the proper use of respirators.
2. 29 CFR 1910.134(g)(1)(i)[B] A personal clothing item draped over the face, is blocking the mason’s airway, and interfering with the face-to-facepiece seal function of the respirator.
Consequences
Potential exposure to silica, leading to silicosis (lung disease) over time.
Actions
1. Perform routine jobsite inspections. Self inspections are critical in identifying unsafe acts.
2. Train employees on an ongoing basis. Ensure the training was effective by asking the worker to demonstrate the skill. Initiate retraining when knowledge deficiencies are identified. For training material, refer to the Department of Labor’s new video (December 16, 2009) entitled Respirator Safety, for donning, doffing and user seal checks. It can be found at http://www.youtube.com/watch?v=Tzpz5fko-fg and is available in Spanish and English.
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Consultant's Corner: Commit, Implement, Prevent, Train
Four Steps to an Effective Safety and Health Management System
Gabriel "Gabe" Garcia
Safety and Health Consultant
In February's Consultant's Corner, Jessica Bohan wrote how safety committees are much like a driver's pit crew. This month, Gabe Garcia describes four simple steps managers can take to build a stronger, more effective workplace safety system.
One question I am often asked is, "How can I make my safety program better?" The necessary steps, although not easy, are not insurmountable. It requires management to incorporate four critical elements to develop and implement a sound and effective safety and health management system. (Read more …)
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Reaching Out in Safety
If your professional organization or association would like to include safety and health as part of its program agenda, visit www.usfsafetyflorida.com to request a guest speaker. Our consultants are glad to talk with groups about the importance of safety and health management systems and will work with you to tailor a discussion that best fits your audience.
Fly the Flag

Is your SHARP flag proudly on display at your worksite? If you'd like to share a photo of your SHARP flag and what it represents to your company, submit an image and description to eLetter@usfsafetyflorida.com. Selected companies will be featured monthly in our e-newsletter.
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Q: What does a USF SafetyFlorida consultant do when they find a hazard during consultation?
A:: One of the many things we hear from business owners and safety managers is how on-site consultation opens their eyes. For example, they walked by a hazard every day, yet never saw the area or item as potentially harmful or dangerous.
Though hazard identification is not the only aspect of our consultation visit, hazards identified during the on-site inspection can be an indicator for improvement in the safety and health management process. If a consultant finds a hazard during an on-site visit, we will talk with you so that you understand the hazard's potential to cause injury. We will also indicate, during the visit and in the culminating written report, the OSHA standard that applies to the hazard. Serious hazards also will be addressed at the time of the visit and cited in the written report. Additionally, we will provide written hazard remediation guidance and often times a follow-up visit to ensure the hazard is addressed. Serious hazards must be corrected during the visit or within an agreed upon time frame. If the consultant does not perform a follow-up visit, a written response from the employer is required during the established time period stating the hazard was corrected.
Hazard awareness and prevention are key outcomes from a strong workplace safety management system. By assessing your safety management system and recommending enhancements during the visit and in the written report, our on-site consultation can assist employers with protecting workers and improving the company's overall financial and workplace safety and health. Our goal is for your safety management system to be active and effective. The mitigation of hazards can be the mitigation of injuries. As a company works daily on integrating safety into all aspects of production, this can equate to greater profitability. Ask our consultants to help you achieve this.

Charlene D. Vespi, MS. Ed., CWCP
Program Director
USF SafetyFlorida

Safety Weeks: The USF OSHA Training Institute Education Center is offering discounted courses this spring with its Orlando Safety Weeks. Construction Safety Week is scheduled March 22-26 and costs $450 for three classes. Introduction to OSHA Safety Week is April 19-23 and costs $550 for four classes. To find out more, click here, or contact Diane Ray at dray@health.usf.edu or 813-994-1195 to register.
New Discount: USF OTI Center registrants can receive a 30% discount on all regular priced courses when they use the code "SafetyFlorida." Discount does not apply to Safety Weeks. For a complete schedule of USF OTI Center courses, click here.

OSHA News: In partnership with NIOSH, OSHA will host the National Action Summit for Latino Worker Health and Safety April 14-15, 2010 at the Hilton Americas Hotel in Houston, Texas. The summit will provide an opportunity to learn more about Latino worker safety and health matters, and showcase successful education and training strategies and innovative partnerships.
Also: Did you know confirmed 2009 cases of H1N1 should be recorded on your OSHA 300 form? Employers are responsible to record the H1N1 cases if all of the following requirements are met: (1) the case is a confirmed case of 2009 H1N1 illness as defined by CDC; (2) the case is work-related as defined by 1904.5; and (3) the case involves one or more of the recording criteria set forth in 1904.7 (e.g., medical treatment, days away from work). Per CPL-02-02-075. To learn more, click here. (PDF, 242k)
Safety in the News: Liberty Mutual released its 2009 Workplace Safety Index and found that the most disabling workplace injuries and illnesses in 2007 amounted to more than $52 billion in direct U.S. workers' compensation costs. Causes of the most disabling injuries included overexertion, falls on same level, falls to lower level, bodily reaction and struck by object. To read more, click here.

Your Opinion Counts: Thank you to those who responded to our February e-Letter survey. Your feedback is important to us. Our survey is still open if you would like to let us to know how we're doing and what we can offer to make the e-Letter even better. We appreciate your time and suggestions. Give us your feedback by participating in a three-question survey.
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This e-Letter is a monthly publication of the USF SafetyFlorida consultation program and written exclusively to serve the companies using its services. To subscribe, click here, or if you would like to share a copy of our e-letter with a friend or colleague, click here . If you would like to read a previous month's newsletter, visit our archives. You can also find us on Facebook. Members can visit the USF SafetyFlorida page and become a fan today.
USF SafetyFlorida, the state's safety and health consultation program, provides free and confidential services to Florida's small businesses. Its mission is to save lives by reducing workplace injuries and illnesses and to assist Florida's small businesses profit from safety. The program is funded by OSHA and the state of Florida. For more information about USF SafetyFlorida or to request a complimentary, confidential consultation visit www.usfsafetyflorida.com. For newsletter comments and questions, e-mail eLetter@usfsafetyflorida.com.
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